Low cost flexure assembly

ABSTRACT

A low cost, simple to manufacture, two axis gyro having an outer flexure assembly and an inner flexure assembly. Each flexure assembly contains two flexure hinges which represent a reduction in the number of hinges and milled cuts from those required in prior art devices. The inner flexure assembly is designed to nest within the outer flexure assembly and both are mounted centrally on a rotatable shaft for rotation about the gyro spin axis. The two flexures of the outer assemblies are separated 180° from each other and adjacent to two slots also separated by 180° in the rim of the outer gimbal. Likewise, the two flexures of the inner flexure assembly are separated 180° from each other and 90° from each of the outer flexures. The outer flexure assembly axis is offset axially by a controlled amount from the inner flexure assembly axis to achieve nominal balance on both flexure axes.

This is a division of application Ser. No. 941,990, filed Sept. 13, 1978, now U.S. Pat. No. 4,270,392, which is a continuation of Ser. No. 716,602, filed Aug. 23, 1976, now abandoned.

This invention is related to a two-degree-of-freedom gyro. More particularly, this invention relates to a low cost, two axis flexure assembly for a two axis, tuned rotor gyro.

BACKGROUND OF THE INVENTION

There are in the prior art many variations of two axis flexures. One variation is disclosed in U.S. Pat. No. 3,354,726, entitled "Two-Axis Gyro" and issued to W. J. Krupick and R. F. Cimera and assigned to the same assignee as the present invention.

The above patent describes a free-rotor type gyroscope having a flexure hinge for interconnecting the gyro rotor to a driven motor shaft. The flexure suspension comprises an inner hinge unit fixedly connected to an outer hinge unit in a generally concentric and parallel manner. Each hinge unit is composed of three gimbals; namely, an upper, middle, and lower and has two quadrature pairs of oppositely disposed flexure bars for interconnecting the gimbals and for permitting relative tilting of the gimbals about any transverse axis perpendicular to the hinge's central axis. The upper gimbals of the respective hinge units are fixedly coupled together and to the gyro's rotor, whereas the lower gimbals of the two hinge units are fixedly connected to each other and to the gyro's spin shaft, respectively. The inner hinge provides high stiffness axially, i.e., along the gyro's spin axis. The outer hinge is designed to provide radial stiffness along the plane perpendicular to the spin axis. In the above device, each flexure assembly had four flexures made by grinding two adjacent holes and/or gimbals made selective by selective milled cuts.

BRIEF DESCRIPTION OF THE INVENTION

The present invention provides a low cost, two axis flexure assembly for a two axis, tuned rotor gyro which requires less flexure webs as well as fewer milled cuts. As stated above, most prior art devices require four flexure webs per flexure axis resulting in eight flexures for the two axes. The present invention reduces the number of flexures to two per axis or four flexures. An additional advantage of the present invention is that the construction allows the flexure of the outer and inner assemblies to be ground at the same time providing fewer milled cuts.

The two axis gyro of the present invention comprises flexure and wheel assemblies having an outer flexure assembly comprising an outer gimbal having a circular configuration with two flexure hinges 180° apart on its outer rim and two slots also 180° apart radially aligned with the two outer flexure hinges. An inner flexure assembly comprising an inner gimbal coaxially nested within the outer gimbal containing two inner flexure hinges 180° apart and separated 90° from the outer flexure hinge pair. The combined outer and inner hinge assemblies are centrally mounted on a drive shaft which also centrally supports the gyro flywheel for rotation about the gyro spin axis. Suitable drive means employing bearings, and a motor are provided for rotation of the gyro rotor. Trim weights are provided to adjust the gimbal unbalance and inertia. The outer flexure assembly axis is offset axially by a controlled amount from the inner flexure assembly axis to achieve nominal balance on both flexure axes.

Accordingly, it is an object of this invention to provide a low cost, two axis flexure assembly for a two axis tuned rotor gyro.

It is another object of this invention to provide a low cost, two axis flexure gyro wherein the number of flexures and milled cuts are substantially reduced.

These and other objects, features, and advantages of the present invention will become apparent from the following description taken in conjunction with the accompanying drawings (not to scale) wherein:

FIG. 1 is an elevational view showing the essential features of the two axis flexure gyro of the invention omitting the housing, the drive mechanism and other structure nonessential to the understanding of the invention;

FIG. 2 is a fragmentary view of the outer flexure assembly taken along 2--2 of FIG. 1;

FIG. 3 is a top plan view of the outer flexure assembly;

FIG. 4 is a view of the outer flexure assembly taken along the line 4--4 of FIG. 3 showing the slots in the rim of the outer gimbal;

FIG. 5 is a view of the outer flexure taken along the line 5--5 of FIG. 3 showing one of the outer hinge flexures;

FIG. 6 is a top plan view of the inner flexure assembly;

FIG. 7 is a view taken along the line 7--7 of FIG. 6 showing one of the inner hinge flexures; and

FIG. 8 is a perspective view of the flexure assembly.

Referring now to FIG. 1, the assembled flexure and wheel assembly 10 is shown. It consists of an inner flexure assembly 12. The inner flexure assembly 12 comprises a shaft portion 13 integral with a flange portion 14. Flange 14 is coaxial with spin axis 11. Shaft 13 also has a through bore 13a. Inner gimbal 16 of the inner flexure assembly has a diameter essentially equal to flange portion 14 and is axially spaced therefrom by inner flexures 15 and 17. Inner flexure 15 lies opposite flexure 17 but is not shown in the drawing. Flexure 15 and 17 are separated by an interior gap as the shaft 13 is hollow and the flexures 15 and 17 are formed on the perihery of shaft 13. Inner gimbal 16 contains five bores, a central bore 18 and four peripheral bores 19, 20, 21, and 22 which are separated 90° from each other. Trim weight 18a is insertable in bore 18. Likewise, trim weights 19a, 20a, 21a, and 22a are insertable in bores 19, 20, 21, and 22, respectively. An extended flange portion 14a extends laterally from flange portion 14 in a plane substantially parallel to section 36 of the wheel support rim 40. The outer flexure assembly 37 has two slots, 25 and 26, situated 180° from each other, and best seen in FIG. 2, which form the outer flexures 27 and 28 and join outer gimbal 23. Outer gimbal 23 has an essentially circular shape with a central opening 23a into which the inner gimbal 16 is nested. Gimbal 23 and 16 are joined by either cementing, welding, or brazing. A downwardly depending portion 36 of the bottom rim of wheel support rim 40 cooperates with extended flange portion 14a to serve as a stop.

Flywheel or rotor 29, shown fragmentally in FIG. 1, is joined to wheel support rim 40 at 40a. It has a circular configuration and is mounted coaxially about spin axis 11 surrounding the flexure assemblies by an opening in its central portion. Also shown fragmentally in FIG. 1 is bearing assembly 30 positioned on lower part of shaft 13.

The two outer flexures 27, 28 and the two inner flexures 15, 17 are made by machining two adjacent slots to achieve the desired thickness and cross section. As shown, this is a radius, but it may be a more complex contour. The flexure radii are made small to achieve relatively high stiffness across the plane of the flexures. Each flexure provides support both radially and axially. The flexures are still much stiffer axially. Slots 38, 41 in the outer flexure assembly provide additional compliance in the axial direction to achieve anisoelasticity. Slot 41 is not shown in FIG. 2, but is opposite slot 38.

As stated above, gimbals 16 and 23 are positioned with the flexure hinges 90° to each other. The inner flexure axis plane 31 is in a plane orthogonal to both the outer flexure axis plane 32 and spin axis plane 11. For example, in an X, Y, Z, coordinate axis system we could locate the inner axis 31 along the X axis, the outer flexure axis 32 along the Y axis and the spin axis 11 along the Z axis. In operation, the inner flexure axis plane 31 can be said to tilt rotor 29 in a first flexure plane perpendicular to the spin axis plane and the outer flexure axis plane 32 tilts rotor 29 in a second flexure plane perpendicular to the spin axis plane. The axes of the inner and outer flexures are spaced a controlled distance 33 by mounting of inner gimbal 16 and outer gimbal 23 on shaft 13 to achieve nominal balance on both flexure axes. This condition is achieved when the center of gravity of the wheel assembly or rotor 29 is nominally on the outer flexure axis 32 and the moment due to the gimbal mass relative to inner flexure axis 33 is balanced by the moment due to wheel mass and flexure axis spacing.

As shown in FIG. 1, stop 14a is integral with the inner flexure assembly 12. This arrangement, which is the lowest cost, can be used as long as the stop clearance space 39 is equal to or larger than the flexure axis spacing 33.

The construction shown allows the flexures of both assemblies to be ground at the same time. To accomplish this, the outer assembly is clamped to the inner assembly against a fixture and the flexure slots and radius are ground in place. The flexure assemblies are then rotated 90° to each other and separated the nominal distance to achieve gimbal balance, which in some cases could be the proper stop clearance.

The depth 35 of slot 38 and the configuration of cross section 36 are designed to achieve the desired axial compliance with minimum resulting angular rotation of this section due to axial force.

Dynamic balancing relative to the bearing can be accomplished by adjusting the mass of the weights 18a, 19a, 20a, 21a, and 22a. Nominally, there are four of these weights.

The flexure assembly operation is similar to the operation of the two axis flexure assembly described in U.S. Pat. No. 3,354,726 for tuned rotor gyros. The inertia of the gimbal is adjusted so that the reaction torque due to the gimbal tilt and its rotational speed which is (J_(x) +J_(y) -J_(z)) (ω² /2) is equal to the flexure torque (K_(x) +K_(y))/2

where:

J_(x) =inertia of gimbal with respect to x axis

J_(y) =inertia of gimbal with respect to y axis

J_(z) =inertia gimbal with respect to z axis

K_(x) =angular spring rate around x axis

K_(y) =angular spring rate around y axis

ω=rotational speed in radians per second

From the foregoing, a low cost, simple to manufacture, two axis flexure assembly for a two axis tuned rotor gyro has been described in which the number of flexures and milled cuts have been reduced. Moreover, it has been shown that to make the flexures, only two slots have to be ground compared to requiring 16 ground holes and a large number of milled cuts for a typical high performance flexure assembly.

While a particular embodiment of the invention has been shown and described, modifications may be made and it is intended in the following claims to cover the embodiments which fall within the true spirit and scope of the invention. 

What is claimed is:
 1. The method of constructing a two axis assembled flexure assembly unit for a two axis, tuned rotor gyro, said assembled flexure assembly unit having a spin axis and including an outer flexure assembly and an inner flexure assembly coaxially disposed along the spin axis, said outer flexure assembly having a gimbal having only two flexures separated by 180° from each other, said outer flexures being coaxial along an outer flexure axis, said outer flexures being disposed between two outer slots, said inner flexure assembly having a gimbal having only two flexures separated by 180° from each other, said inner flexures being coaxial along an inner flexure axis, said inner flexures being disposed between two inner slots, said outer flexure axis being separated by 90° from said inner flexure axis, said method comprising:clamping the gimbal of the outer flexure assembly to the gimbal of the inner flexure assembly against a fixture workpiece; machining the flexure slots at the same time in both the gimbals of the outer and inner flexure assemblies; rotating the outer and inner flexure assemblies 90° relative to each other, and displacing the outer flexure assembly from the inner flexure assembly by separating the outer and inner flexure axis a controlled axial distance along the spin axis to achieve gimbal balance.
 2. The method of claim 1 comprising the step of:mounting a plurality of trim weights on the inner flexure assembly. 